How to Bend Wood
One can be made fairly economically from PVC pipe, but it needs to be supported to keep the pipe from deforming. The ends of the pipe need to be closed with a screw cap on at least one end, to allow access to the interior.
Fit the other end of the pipe with a DWV reducing tee, and attach a radiator hose to the side outlet and to a new gas can large enough to hold sufficient water to last through the job. The water may be heated with a hot plate or a propane burner. Drill through the pipe slightly below center in two or three locations and insert dowels for the wood to rest on. Steam must be allowed to circulate freely around the wood for even penetration. A hole about ” in diameter should be drilled in the cap furthest from the steam inlet to allow circulation. When you build the support frame for the steam box, pitch the box toward the steam inlet to allow the condensation to return to the water supply. Rule of thumb says that wood should be steamed fifteen minutes per inch of thickness, but here again, some experimenting will be necessary. The wood needs to be placed into the form as quickly as possible, because as the wood cools, it is more difficult to bend. Make sure that your wood is at least two feet longer than the finished part, because it’s nearly impossible to bend a 3/4” piece of wood that is less than a foot long, so that last foot will have to be cut off after the wood is dry. Clamp the wood in the form securely, and leave it there until it is completely cool.
If you are working with multiple pieces, place them in the steam box a approximately the interval required to place the piece in the form and clamp it, and remove them from the box in the same order.
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